Industrial Ozone Generator on site from 20 to 735 g/h

On-Site Industrial ozone generator

The powerful and efficient ProMinent ozone system is used to treat wastewater and drinking water, water for the food industry, water for swimming pools, spas, aquariums, cooling towers and to treat water with organic contamination, viruses and bacteria.

Industrial Ozone Generating Equipment

Disinfection and oxidation

Ozone is the most powerful oxidant that can be used in water treatment and is therefore particularly suitable for the removal of organic contaminants, color, odor and taste.

In addition to oxidation, ozone also disinfects effectively. The production and use of ozone generates by-products that are much less polluting than other similar disinfectants and oxidants. Due to its high re-activity, the ozone in the water will decompose to its original oxygen form within minutes, leaving no residues such as chlorine.

Ozonation equipment available:

Industrial Ozone Generating Equipment

Disinfection and oxidation

Ozone is the most powerful oxidant that can be used in water treatment and is therefore particularly suitable for the removal of organic contaminants, color, odor and taste.

In addition to oxidation, ozone also disinfects effectively. The production and use of ozone generates by-products that are much less polluting than other similar disinfectants and oxidants. Due to its high re-activity, the ozone in the water will decompose to its original oxygen form within minutes, leaving no residues such as chlorine.

Ozonation equipment available:

Ozone generator OZONFILT® Compact OMVb

Ozone production 20 – 70 g of ozone/h

The compact OZONFILT® Ozone OMVb unit has a modular design and is mounted on a stainless steel frame.

Ozone water is generated in sufficient quantities and in constant concentrations in the system’s contact and deaerator tanks. From there, it is pumped to the point of application. The ozone concentration can be adjusted as required and is controlled and kept constant by means of measuring and control circuits. Depending on the application, the ozone water is pumped by system pressure or by one or more drainage pumps at the point of application.

Advantages:

  • High process reliability with a completely preassembled ozone treatment step with fully integrated components.
  • Complete installation with tubing and wiring mounted on stainless steel frame and ready for connection.
  • Highly customizable modular design.
  • The ozone generator is pressurized according to DIN19627.
  • Residual ozone removal and consequences Residual ozone removal.
  • Monitors the presence of ozone residues in the ambient air with calibrated gas alarm equipped with a stable sensor.

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Specifications

Components:
  • Controller
  • Ozone generator
  • Contact tank and degassing
  • Drainage system
  • Ozone mixture
  • Residual ozone removal
  • Indoor air control

Available options:

  • Water pump with ozone to the point of application One or 2 Two drainage pumps.
  • Ozone water chiller supplying the system, air conditioning coordinating the ozone system and the central distribution cabinet.
  • Container cleaning system with integrated nozzle and valve combination.

Ozone generation compatible with DIN 19627

Ozone is pressurized Produced using OZON FILT® OZVb in fecal ozone.

The controller

manages the entire process and ensures ozone levels according to measurements. The entire process is displayed on the touch screen for easy management. High-quality controls for industrial applications provide extensive signal exchange with superior control systems.

Ozone mixture

This module contains an ozone dosing point and a stainless steel downstream mixing step with a series of fixed mixing elements connected in series to mix the ozone/air mixture with the water to be treated. Ozone hoses and tubing from the raw water connector to the contact vessel inlet are made of stainless steel and are pressure tested at the factory.

When the back pressure is up to bar, ozone is generated due to the overpressure and no nozzle is needed to separate the ozone.

Contact tank and degassing

Stainless steel tank with all the necessary components for water circulation. Ensure sufficient contact time and effective degassing.

Emission system

As soon as the nominal ozone concentration is reached, ionized water is pumped to the point of application as needed. This is done by means of a pump or a drainage system using one or more drainage pumps.

Residual ozone removal

Residual ozone eliminators with built-in water separators are used to safely remove insoluble ozone in the outlet pipe of the contact vessel.

Gas detector

The presence of ozone leakage in the environment is monitored by a gas detector equipped with an electrochemical sensor. If the alarm threshold is exceeded, ozone production will stop and an alarm will be triggered. Simultaneously, the siren will sound.

Ozone generator OZONFILT® OZVb

Ozone generation 10 – 70 g Ozone / hour

The powerful OZON FILT® OZVb system is compact and ideal for efficient ozone production from compressed air with requirements of up to 70 g/h. With a built-in mixer, the turnkey ozone system provides everything you need for safe and trouble-free operation.

Advantages:

  • Safe and trouble-free operation with continuous monitoring of all relevant operating data.
  • Safe and trouble-free operation with continuous monitoring of all relevant operating data.
  • Simple and safe operation with intuitive 0.3 inch color touch screen process display.
  • With integrated air handling Compact installation.
  • Locking system with fully assembled mixing and injection valve device, back pressure valve, control valve, static mixer.
  • Direct injection up to back pressure bar without spraying system.
  • Can be installed from anywhere using the DULConneX platform Real-time monitoring: improve process safety Improve reliability and transparency with real-time monitoring Use Personal alarms and automatic reporting.

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Specifications

  • Compact design with four different resistors according to the power range.
  • Painted steel cabinet.
  • The special dielectric material has excellent cooling capacity. Pressure swing dryer with adjustable throttle measures analog flow rate with pressure control
  • Continuous analog pressure measurement in the ozone unit with automatic capacity regulation to compensate for pressure fluctuations.
  • Automatic shut-off valve, regulator Cooling water system with valve and control unit with flow rate and temperature sensor
  • Sealed diaphragm valve on ozone outlet
  • PLC control using operating data from the pressure log on the SD card
  • Processing through an intuitive 3″ color touch screen
    .
  • Contact input for external connection and disconnection, connection of gas alarm device stage, external error message, water flow monitoring
  • 4 to 20 mA for power control according to measured values in combination with an external analog measurement and control unit.
  • Various communication interfaces for higher-level integration For remote control or monitoring systems (LAN web server, PROFIBUS® DP, PROFINET®, Modbus TCP and RTU)
  • Evaluation and analysis program for quick and easy visualization of operating data via PC.

Options

  • Stainless steel electrical distribution cabinet
  • Pneumatic Inlet Filter
  • The mixer is completely installed, usable or replaced.
  • Version Available Includes a back pressure valve, a drain plug, an integrated static mixer
  • Air conditioning: The appliance can be equipped with an integrated climate control when the ambient temperature exceeds 0°C.
  • Activation of integrated cold water injection unit, sensor compression for air quality control.

Environmental parameters

Max. ambient humidity: 85 %, non-condensing, non-corrosive, dust-free, max. ambient temperature: 40° C (with integrated air conditioner: 50° C)

OZVb 1
OZVb 2
OZVb 3
OZVb 4
Number of generator modules
1
1
1
2
Rated ozone output measured according to DIN in air: 20° C, cooling water: 15 °C, 0.8-2 bar
g/h
10
20
35
70
Ozone production, 2.5 bar
g/h
8.0
16.0
28.0
56.0
Ozone production, 3.0 bar
g/h
6.2
12.4
21.7
43.4
Ozone production, 3.5 bar
g/h
4.4
8.8
15.4
30.8
Air consumption (ozone generation only)
Nm3/h
0.50
1.00
1.75
3.50
Gas-phase ozone concentration in relation to standardized conditions and nominal output
g/Nm3 *
20
20
20
20
Specific energy demand at rated power
Wh/g
16.5
16.5
16.5
16.5
* Nm3 = m3 in normal conditions (p = 1.013 x 105 Pa, T = 273 K)

Electrical connection

OZVb 1
OZVb 2
OZVb 3
OZVb 4
Network connection values
V/Hz/A
230/50;60/2
230/50;60/6
230/50;60/6
230/50;60/10
Type of protection
IP 54
IP 54
IP 54
IP 54
Type of protection with integrated climate control (indoor/outdoor)
IP 54 / IP 34
IP 54 / IP 34
IP 54 / IP 34
IP 54 / IP 34

Overall dimensions (unmixed)

Wall cabinet for OZVb 1, 2 and 3; floor-standing cabinet for OZVb 4

OZVb 1
OZVb 2
OZVb 3
OZVb 4
Width
mm
760
760
800
800
Height
mm
760
760
1,000
1,200
Depth
mm
300
300
300
300

Weight

OZVb 1
OZVb 2
OZVb 3
OZVb 4
Weight
kg
80
80
95
140

Ozone mixture

OZVb 1
OZVb 2
OZVb 3
OZVb 4
Max. untreated water temperature
°C
35
35
35
35
Permissible pressure at the ozone outlet
bar
0.8–4.0
0.8–4.0
0.8–4.0
0.8–4.0

Air supply

OZVb 1
OZVb 2
OZVb 3
OZVb 4
Amount of air required
Nl/min
11.1
22
38
76
Air quality oil and dust free, non-corrosive, constant initial pressure of 6 – 10 bar, max. temperature 40° C

Cooling water

OZVb 1
OZVb 2
OZVb 3
OZVb 4
Cooling water consumption (15 ℃).
l/h
10
20
35
70
Cooling water inlet pressure
bar
1–5
1–5
1–5
1–5
Cooling water inlet connection
G 1/4″ interior
G 1/4″ interior
G 1/4″ interior
G 1/4″ interior
Hose at cooling water outlet, to free outlet
G 1/4″ interior
G 1/4″ interior
G 1/4″ interior
G 1/4″ interior
Cooling water temperature at 35° C ambient< temperature
°C
<30
<30
<30
<30
Cooling water temperature at 35-40° C ambient temperature
°C
<25
<25
<25
<25
Cooling water quality No tendency to limescale, no corrosive substances, sedimentable substances:< 0.1 ml/l; iron: <0.2 mg/l; manganese: <0.05 mg/l; conductivity:> 100 µS/cm; chloride:< 250 mg/l

Ozone generator OZONFILT® OZMa

Ozone generation 70 to 735 g ozone/h

The OZONFILT® OZMa generator provides maximum operational reliability with minimum operating costs. The ozone equipment is maintenance-free and produces up to 735 g / h of ozone from compressed air or oxygen.

By using an oxygen concentrator it is possible to generate ozone with concentrations of up to 150 g/Nm3. Depending on the type of installation, ozone is generated in 1 to 3 generators from oxygen stored in cylinders or obtained from special oxygen generators. If suitable mixing systems are used, ozone concentrations of up to 90 ppm, depending on the temperature, can be achieved in the water to be treated.

Advantages:

  • High cost-effectiveness: the generator is maintenance-free and has a virtually unlimited service life.
  • Self-adjusting and air-drying as needed can save up to 30% energy in air handling compared to traditional systems.
  • It automatically adjusts the service gas according to ozone production, which reduces the consumption of service gas and the energy required to produce that gas.
  • The high ozone concentration guarantees optimum ozone solubility in water.
  • Direct injection system without back pressure up to 2 bar.
  • Use the DULConneX platform to monitor the installation in real time from anywhere: Improve process safety.
  • Improve reliability and transparency with real-time monitoring and the use of unique alarms and automated reports.

More information...

Specifications

Max. ambient humidity: 85 %, non-condensing, non-corrosive, dust-free, max. ambient temperature: 40° C (with integrated air conditioner: 50° C)

OZMa 1A
OZMa 2A
OZMa 3A
Number of generator modules
1
1
1
Ozone production measured according to DIN with air: 20° C, cooling water: 15° C
g/h
70
105
140
Air consumption (ozone generation only)
Nm3/h
3.50
5.25
7.00
Gas-phase ozone concentration under standardized conditions
g/Nm3 *
20
20
20
Specific energy demand at rated power
Wh/g
16.5
16.5
16.5
Min. power factor at full power
cos φ
0.95
0.95
0.95
Ozone connection
Rp 3/8″
Rp 3/8″
Rp 3/8″
* Nm3 = m3 in normal conditions (p = 1.013 x 105 Pa, T = 273 K)

Electrical connection

OZMa 1A
OZMa 2A
OZMa 3A
Network connection values
V/Hz/A
230/50;60/10
230/50;60/16
230/50;60/16
Type of protection
IP 54
IP 54
IP 54
Type of protection with integrated climate control (indoor/outdoor)
IP 54 / IP 34
IP 54 / IP 34
IP 54 / IP 34

Overall dimensions (unmixed)

OZMa 1A
OZMa 2A
OZMa 3A
Width
mm
1,114
1,114
1,114
Height
mm
1,961
1,961
1,961
Depth
mm
405
405
405

Weight

OZMa 1A
OZMa 2A
OZMa 3A
Weight
kg
270
280
300

Ozone mixture

OZMa 1A
OZMa 2A
OZMa 3A
Max. untreated water temperature
°C
35
35
35
Permissible pressure at the ozone outlet
bar
0.8–2.0
0.8–2.0
0.8–2.0

Air supply

OZMa 1A
OZMa 2A
OZMa 3A
Air quantity required
Nl/min
73
110
147
Air Quality oil and dust free, non-corrosive, constant initial pressure of 4.5 – 10 bar, max. temperature 40° C

Cooling water

OZMa 1A
OZMa 2A
OZMa 3A
Cooling water consumption (15 ℃).
l/h
90
135
180
Cooling water consumption (30° C)
l/h
125
190
250
Cooling water inlet pressure
bar
2–5
2–5
2–5
Cooling water inlet, discharge hose PE
mm
8 x 5
8 x 5
12 x 9
Cooling water outlet, free outlet
mm
8 x 5
8 x 5
12 x 9
Cooling water quality No tendency to limescale, no corrosive substances, sedimentable substances:< 0.1 ml/l; iron:< 0.2 mg/l; manganese: <0.05 mg/l; conductivity:> 100 µS/cm; chloride:< 250 mg/l

OZONFILT® OZMa 4 – 6 A ozone generator systems (air service gas)

Environmental parameters

Max. ambient humidity: 85 %, non-condensing, non-corrosive, dust-free, max. ambient temperature: 40° C (with integrated air conditioner: 50° C)

OZMa 4A
OZMa 5A
OZMa 6A
Number of generator modules
2
2
3
Ozone production measured according to DIN with air: 20° C, cooling water: 15° C
g/h
210
280
420
Air consumption (ozone generation only)
Nm3/h
10.50
14.00
21.00
Gas-phase ozone concentration under standardized conditions
g/Nm3 *
20
20
20
Specific energy demand at rated power
Wh/g
16.5
16.5
16.5
Min. power factor at full power
cos φ
0.95
0.95
0.95
Ozone connection
Rp 3/8″
Rp 3/8″
Rp 3/8″
* Nm3 = m3 at normal conditions (p = 1.013 x 105 Pa, T = 273 K)

Electrical connection

OZMa 4A
OZMa 5A
OZMa 6A
Network Connection Values
V/Hz/A
400/50;60/16
400/50;60/16
400/50;60/16
Type of protection
IP 54
IP 54
IP 54
Type of protection with integrated climate control (indoor/outdoor)
IP 54 / IP 34
IP 54 / IP 34
IP 54 / IP 34

Overall dimensions (unmixed)

OZMa 4A
OZMa 5A
OZMa 6A
Width
mm
1,320
1,320
1,606
Height
mm
1,961
1,961
1,961
Depth
mm
605
605
605

Weight

OZMa 4A
OZMa 5A
OZMa 6A
Weight
kg
420
445
580

Ozone mixture

OZMa 4A
OZMa 5A
OZMa 6A
Max. untreated water temperature
°C
35
35
35
Permissible pressure at the ozone outlet
bar
0.8–2.0
0.8–2.0
0.8–2.0

Air supply

OZMa 4A
OZMa 5A
OZMa 6A
Amount of air required
Nl/min
220
293
440
Air Quality oil and dust free, non-corrosive, constant initial pressure of 4.5 – 10 bar, max. temperature 40° C

Cooling water

OZMa 4A
OZMa 5A
OZMa 6A
Cooling water consumption (15 ℃).
l/h
270
360
540
Cooling water consumption (30° C)
l/h
300
400
600
Cooling water inlet pressure
bar
2–5
2–5
2–5
Cooling water inlet, discharge hose PE
mm
12 x 9
12 x 9
12 x 9
Cooling water outlet, free outlet
mm
12 x 9
12 x 9
12 x 9
Cooling water quality No tendency to limescale, no corrosive substances, sedimentable substances:< 0.1 ml/l; iron:< 0.2 mg/l; manganese: <0.05 mg/l; conductivity:> 100 µS/cm; chloride:< 250 mg/l

OZONFILT® OZMa 1 – 3 O (oxygen service gas) ozone generator systems

Environmental parameters

Max. ambient humidity: 85 %, non-condensing, non-corrosive, dust-free, max. ambient temperature: 40° C (with integrated air conditioner: 50° C)

OZMa 1 O
OZMa 2 O
OZMa 3 O
Number of generator modules
1
1
1
Nominal ozone production at 100 g/Nm3 ** cooling water: 15° C
g/h
105
158
210
Ozone production at 150 g/Nm3*.
g/h
60
90
120
Ozone production at 80 g/Nm3
g/h
123
184
245
Specific energy demand at rated power
Wh/g
9
9
9
Min. power factor at full power
cos φ
0.95
0.95
0.95
Ozone connection
Rp 3/8″
Rp 3/8″
Rp 3/8″

Electrical connection

OZMa 1 O
OZMa 2 O
OZMa 3 O
Network Connection Values
V/Hz/A
230/50;60/10
230/50;60/16
230/50;60/16
Type of protection
IP 54
IP 54
IP 54
Type of protection with integrated climate control (indoor/outdoor)
IP 54 / IP 34
IP 54 / IP 34
IP 54 / IP 34

Total dimensions

OZMa 1 O
OZMa 2 O
OZMa 3 O
Width
mm
1,114
1,114
1,114
Height
mm
1,961
1,961
1,961
Depth
mm
400
400
400

Weight

OZMa 1 O
OZMa 2 O
OZMa 3 O
Weight
kg
220
230
250

Ozone mixture

OZMa 1 O
OZMa 2 O
OZMa 3 O
Max. untreated water temperature
°C
35
35
35
Permissible pressure at the ozone outlet
bar
0.8–2.0
0.8–2.0
0.8–2.0

Operating gas specifications: Oxygen

OZMa 1 O
OZMa 2 O
OZMa 3 O
Quantity of gas with nominal power 100 g/Nm3
Nl/h
1,050
1,580
2,100
Quantity of gas with nominal power 150 g/Nm3
Nl/h
400*
600*
800*
Quantity of gas with nominal power 80 g/Nm3
Nl/h
1,540
2,300
3,100
Min. concentration
vol%
90
90
90
Max. dew point
°C
-50
-50
-50
Pressure
bar
3 – 6
3 – 6
3 – 6
Max Particles
µm
5
5
5
Max. Hydrocarbons
ppm
20
20
20
Max. Temperature
°C
30
30
30

Cooling water

OZMa 1 O
OZMa 2 O
OZMa 3 O
Cooling water consumption (15 ℃).
l/h
70
105
140
Cooling water consumption (30° C)
l/h
115
175
400
Cooling water inlet pressure
bar
1–5
1–5
1–5
Cooling water inlet, discharge hose PE
mm
12 x 9
12 x 9
12 x 9
Cooling water outlet, free outlet
mm
12 x 9
12 x 9
12 x 9
Cooling water quality No tendency to limescale, no corrosive substances, sedimentable substances:< 0.1 ml/l; iron:< 0.2 mg/l; manganese: <0.05 mg/l; conductivity:> 100 µS/cm; chloride:< 250 mg/l
*
Power 150 g/Nm3 to be set at the factory as special version
**
Nm3 = m3 at normal conditions (p = 1.013 x 105 Pa, T = 273 K)

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