Description
Industrial Ozone Generating Equipment.
Disinfection and oxidation.
Industrial ozone. Ozone is the most powerful oxidant that can be used in water treatment and is therefore particularly suitable for the removal of organic contaminants, color, odor and taste.
In addition to oxidation, industrial ozone also disinfects effectively. The production and use of ozone generates by-products that are much less polluting than other similar disinfectants and oxidants. Due to its high re-activity, the ozone in the water will decompose to its original oxygen form within minutes, leaving no residues such as chlorine.
Ozonation equipment available:
Industrial Ozone Generating Equipment.
Disinfection and oxidation
Ozone is the most powerful oxidant that can be used in water treatment and is therefore particularly suitable for the removal of organic contaminants, color, odor and taste.
In addition to oxidation, industrial ozone also disinfects effectively. The production and use of ozone generates by-products that are much less polluting than other similar disinfectants and oxidants. Due to its high re-activity, the ozone in the water will decompose to its original oxygen form within minutes, leaving no residues such as chlorine.
Ozonation equipment available:
Industrial ozone generator OZONFILT® Compact OMVb.
Ozone production 20 – 70 g of ozone/h
The compact OZONFILT® Ozone OMVb unit has a modular design and is mounted on a stainless steel frame.
Industrial ozone water is generated in sufficient quantities and in constant concentrations in the system’s contact and deaerator tanks. From there, it is pumped to the point of application. The ozone concentration can be adjusted as required and is controlled and kept constant by means of measuring and control circuits. Depending on the application, the ozone water is pumped by system pressure or by one or more drainage pumps at the point of application.
Advantages:
- High process reliability with a completely preassembled industrial ozone treatment step with fully integrated components.
- Complete installation with tubing and wiring mounted on stainless steel frame and ready for connection.
- Highly customizable modular design.
- The industrial ozone generator is pressurized according to DIN19627.
- Residual ozone removal and consequences Residual ozone removal.
- Monitors the presence of ozone residues in the ambient air with calibrated gas alarm equipped with a stable sensor.
More information...
Specifications
<h5>Components:</h5>
- Controller
- Ozone generator
- Contact tank and degassing
- Drainage system
- Ozone mixture
- Residual ozone removal
- Indoor air control
Available options:
- Water pump with ozone to the point of application One or 2 Two drainage pumps.
- Ozone water chiller supplying the system, air conditioning coordinating the ozone system and the central distribution cabinet.
- Container cleaning system with integrated nozzle and valve combination.
DIN 19627-compliant industrial ozone generation
Industrial ozone is pressurized produced using OZON FILT® OZVb in fecal ozone.
The controller
manages the entire process and ensures ozone levels according to measurements. The entire process is displayed on the touch screen for easy management. High-quality controls for industrial applications provide extensive signal exchange with superior control systems.
Ozone mixture
This module contains an ozone dosing point and a stainless steel downstream mixing step with a series of fixed mixing elements connected in series to mix the ozone/air mixture with the water to be treated. Ozone hoses and tubing from the raw water connector to the contact vessel inlet are made of stainless steel and are pressure tested at the factory.
When the back pressure is up to bar, ozone is generated due to the overpressure and no nozzle is needed to separate the ozone.
Contact tank and degassing
Stainless steel tank with all the necessary components for water circulation. Ensure sufficient contact time and effective degassing.
Emission system
As soon as the nominal ozone concentration is reached, ionized water is pumped to the point of application as needed. This is done by means of a pump or a drainage system using one or more drainage pumps.
Residual ozone removal
Residual ozone eliminators with built-in water separators are used to safely remove insoluble ozone in the outlet pipe of the contact vessel.
Gas detector
The presence of ozone leakage in the environment is monitored by a gas detector equipped with an electrochemical sensor. If the alarm threshold is exceeded, ozone production will stop and an alarm will be triggered. Simultaneously, the siren will sound.
OZONFILT® OZVb industrial ozone generator.
Ozone generation 10 – 70 g Ozone / hour
The powerful OZON FILT® OZVb system is compact and ideal for efficient ozone production from compressed air with requirements of up to 70 g/h. With a built-in mixer, the turnkey ozone system provides everything you need for safe and trouble-free operation.
Advantages:
- Safe and trouble-free operation with continuous monitoring of all relevant operating data.
- Safe and trouble-free operation with continuous monitoring of all relevant operating data.
- Simple and safe operation with intuitive 0.3 inch color touch screen process display.
- With integrated air handling Compact installation.
- Locking system with fully assembled mixing and injection valve device, back pressure valve, control valve, static mixer.
- Direct injection up to back pressure bar without spraying system.
- Can be installed from anywhere using the DULConneX platform Real-time monitoring: improve process safety Improve reliability and transparency with real-time monitoring Use Personal alarms and automatic reporting.
More information...
Specifications
- Compact design with four different resistors according to the power range.
- Painted steel cabinet.
- The special dielectric material has excellent cooling capacity. Pressure swing dryer with adjustable throttle measures analog flow rate with pressure control
- Continuous analog pressure measurement in the ozone unit with automatic capacity regulation to compensate for pressure fluctuations.
- Automatic shut-off valve, regulator Cooling water system with valve and control unit with flow rate and temperature sensor
- Sealed diaphragm valve on ozone outlet
- PLC control using operating data from the pressure log on the SD card
- Processing through an intuitive 3″ color touch screen
. - Contact input for external connection and disconnection, connection of gas alarm device stage, external error message, water flow monitoring
- 4 to 20 mA for power control according to measured values in combination with an external analog measurement and control unit.
- Various communication interfaces for higher-level integration For remote control or monitoring systems (LAN web server, PROFIBUS® DP, PROFINET®, Modbus TCP and RTU)
- Evaluation and analysis program for quick and easy visualization of operating data via PC.
Options
- Stainless steel electrical distribution cabinet
- Pneumatic Inlet Filter
- The mixer is completely installed, usable or replaced.
- Version Available Includes a back pressure valve, a drain plug, an integrated static mixer
- Air conditioning: The appliance can be equipped with an integrated climate control when the ambient temperature exceeds 0°C.
- Activation of integrated cold water injection unit, sensor compression for air quality control.
Environmental parameters
Max. ambient humidity: 85 %, non-condensing, non-corrosive, dust-free, max. ambient temperature: 40° C (with integrated air conditioner: 50° C)
OZVb 1 |
OZVb 2 |
OZVb 3 |
OZVb 4 |
||
Number of generator modules |
1 |
1 |
1 |
2 |
|
Rated ozone output measured according to DIN in air: 20° C, cooling water: 15 °C, 0.8-2 bar |
g/h |
10 |
20 |
35 |
70 |
Ozone production, 2.5 bar |
g/h |
8.0 |
16.0 |
28.0 |
56.0 |
Ozone production, 3.0 bar |
g/h |
6.2 |
12.4 |
21.7 |
43.4 |
Ozone production, 3.5 bar |
g/h |
4.4 |
8.8 |
15.4 |
30.8 |
Air consumption (ozone generation only) |
Nm3/h |
0.50 |
1.00 |
1.75 |
3.50 |
Gas-phase ozone concentration in relation to standardized conditions and nominal output |
g/Nm3 * |
20 |
20 |
20 |
20 |
Specific energy demand at rated power |
Wh/g |
16.5 |
16.5 |
16.5 |
16.5 |
| * | Nm3 = m3 at normal conditions (p = 1.013 x 105 Pa, T = 273 K) |
Electrical connection
OZVb 1 |
OZVb 2 |
OZVb 3 |
OZVb 4 |
||
Network Connection Values |
V/Hz/A |
230/50;60/2 |
230/50;60/6 |
230/50;60/6 |
230/50;60/10 |
Type of protection |
IP 54 |
IP 54 |
IP 54 |
IP 54 |
|
Type of protection with integrated climate control (indoor/outdoor) |
IP 54 / IP 34 |
IP 54 / IP 34 |
IP 54 / IP 34 |
IP 54 / IP 34 |
Overall dimensions (unmixed)
Wall cabinet for OZVb 1, 2 and 3; floor-standing cabinet for OZVb 4
OZVb 1 |
OZVb 2 |
OZVb 3 |
OZVb 4 |
||
Width |
mm |
760 |
760 |
800 |
800 |
Height |
mm |
760 |
760 |
1,000 |
1,200 |
Depth |
mm |
300 |
300 |
300 |
300 |
Weight
OZVb 1 |
OZVb 2 |
OZVb 3 |
OZVb 4 |
||
Weight |
kg |
80 |
80 |
95 |
140 |
Ozone mixture
OZVb 1 |
OZVb 2 |
OZVb 3 |
OZVb 4 |
||
Max. untreated water temperature |
°C |
35 |
35 |
35 |
35 |
Permissible pressure at the ozone outlet |
bar |
0.8–4.0 |
0.8–4.0 |
0.8–4.0 |
0.8–4.0 |
Air supply
OZVb 1 |
OZVb 2 |
OZVb 3 |
OZVb 4 |
||
Amount of air required |
Nl/min |
11.1 |
22 |
38 |
76 |
| Air Quality | oil and dust free, non-corrosive, constant initial pressure of 6 – 10 bar, max. temperature 40° C |
Cooling water
OZVb 1 |
OZVb 2 |
OZVb 3 |
OZVb 4 |
||
Cooling water consumption (15 ℃). |
l/h |
10 |
20 |
35 |
70 |
Cooling water inlet pressure |
bar |
1–5 |
1–5 |
1–5 |
1–5 |
Cooling water inlet connection |
G 1/4″ interior |
G 1/4″ interior |
G 1/4″ interior |
G 1/4″ interior |
|
Hose at cooling water outlet, to free outlet |
G 1/4″ interior |
G 1/4″ interior |
G 1/4″ interior |
G 1/4″ interior |
|
Cooling water temperature at 35° C ambient
| °C |
||||
Cooling water temperature at 35-40° C ambient temperature |
°C |
| Cooling water quality | No tendency to limescale, no corrosive substances, sedimentable substances:< 0.1 ml/l; iron:< 0.2 mg/l; manganese: <0.05 mg/l; conductivity:> 100 µS/cm; chloride:< 250 mg/l |
Industrial ozone generator OZONFILT® OZMa
Ozone generation 70 to 735 g ozone/h
The OZONFILT® OZMa generator provides maximum operational reliability with minimum operating costs. The ozone equipment is maintenance-free and produces up to 735 g / h of ozone from compressed air or oxygen.
By using an oxygen concentrator it is possible to generate ozone with concentrations of up to 150 g/Nm3. Depending on the type of installation, ozone is generated in 1 to 3 generators from oxygen stored in cylinders or obtained from special oxygen generators. If suitable mixing systems are used, ozone concentrations of up to 90 ppm, depending on the temperature, can be achieved in the water to be treated.
Advantages:
- High cost-effectiveness: the generator is maintenance-free and has a virtually unlimited service life.
- Self-adjusting and air-drying as needed can save up to 30% energy in air handling compared to traditional systems.
- It automatically adjusts the service gas according to ozone production, which reduces the consumption of service gas and the energy required to produce that gas.
- The high ozone concentration guarantees optimum ozone solubility in water.
- Direct injection system without back pressure up to 2 bar.
- Use the DULConneX platform to monitor the installation in real time from anywhere: Improve process safety.
- Improve reliability and transparency with real-time monitoring and the use of unique alarms and automated reports.
More information...
Specifications
Max. ambient humidity: 85 %, non-condensing, non-corrosive, dust-free, max. ambient temperature: 40° C (with integrated air conditioner: 50° C)
OZMa 1A |
OZMa 2A |
OZMa 3A |
||
Number of generator modules |
1 |
1 |
1 |
|
Ozone production measured according to DIN with air: 20° C, cooling water: 15° C |
g/h |
70 |
105 |
140 |
Air consumption (ozone generation only) |
Nm3/h |
3.50 |
5.25 |
7.00 |
Gas-phase ozone concentration under standardized conditions |
g/Nm3 * |
20 |
20 |
20 |
Specific energy demand at rated power |
Wh/g |
16.5 |
16.5 |
16.5 |
Min. power factor at full power |
cos φ |
0.95 |
0.95 |
0.95 |
Ozone connection |
Rp 3/8″ |
Rp 3/8″ |
Rp 3/8″ |
| * | Nm3 = m3 at normal conditions (p = 1.013 x 105 Pa, T = 273 K) |
Electrical connection
OZMa 1A |
OZMa 2A |
OZMa 3A |
||
Network Connection Values |
V/Hz/A |
230/50;60/10 |
230/50;60/16 |
230/50;60/16 |
Type of protection |
IP 54 |
IP 54 |
IP 54 |
|
Type of protection with integrated climate control (indoor/outdoor) |
IP 54 / IP 34 |
IP 54 / IP 34 |
IP 54 / IP 34 |
Overall dimensions (unmixed)
OZMa 1A |
OZMa 2A |
OZMa 3A |
||
Width |
mm |
1,114 |
1,114 |
1,114 |
Height |
mm |
1,961 |
1,961 |
1,961 |
Depth |
mm |
405 |
405 |
405 |
Weight
OZMa 1A |
OZMa 2A |
OZMa 3A |
||
Weight |
kg |
270 |
280 |
300 |
Ozone mixture
OZMa 1A |
OZMa 2A |
OZMa 3A |
||
Max. untreated water temperature |
°C |
35 |
35 |
35 |
Permissible pressure at the ozone outlet |
bar |
0.8–2.0 |
0.8–2.0 |
0.8–2.0 |
Air supply
OZMa 1A |
OZMa 2A |
OZMa 3A |
||
Amount of air required |
Nl/min |
73 |
110 |
147 |
| Air Quality | oil and dust free, non-corrosive, constant initial pressure of 4.5 – 10 bar, max. temperature 40° C |
Cooling water
OZMa 1A |
OZMa 2A |
OZMa 3A |
||
Cooling water consumption (15 ℃). |
l/h |
90 |
135 |
180 |
Cooling water consumption (30° C) |
l/h |
125 |
190 |
250 |
Cooling water inlet pressure |
bar |
2–5 |
2–5 |
2–5 |
Cooling water inlet, discharge hose PE |
mm |
8 x 5 |
8 x 5 |
12 x 9 |
Cooling water outlet, free outlet |
mm |
8 x 5 |
8 x 5 |
12 x 9 |
| Cooling water quality | No tendency to limescale, no corrosive substances, sedimentable substances:< 0.1 ml/l; iron:< 0.2 mg/l; manganese: <0.05 mg/l; conductivity:> 100 µS/cm; chloride:< 250 mg/l |
OZONFILT® OZMa 4 – 6 A ozone generator systems (air service gas)
Environmental parameters
Max. ambient humidity: 85 %, non-condensing, non-corrosive, dust-free, max. ambient temperature: 40° C (with integrated air conditioner: 50° C)
OZMa 4A |
OZMa 5A |
OZMa 6A |
||
Number of generator modules |
2 |
2 |
3 |
|
Ozone production measured according to DIN with air: 20° C, cooling water: 15° C |
g/h |
210 |
280 |
420 |
Air consumption (ozone generation only) |
Nm3/h |
10.50 |
14.00 |
21.00 |
Gas-phase ozone concentration under standardized conditions |
g/Nm3 * |
20 |
20 |
20 |
Specific energy demand at rated power |
Wh/g |
16.5 |
16.5 |
16.5 |
Min. power factor at full power |
cos φ |
0.95 |
0.95 |
0.95 |
Ozone connection |
Rp 3/8″ |
Rp 3/8″ |
Rp 3/8″ |
| * | Nm3 = m3 at normal conditions (p = 1.013 x 105 Pa, T = 273 K) |
Electrical connection
OZMa 4A |
OZMa 5A |
OZMa 6A |
||
Network Connection Values |
V/Hz/A |
400/50;60/16 |
400/50;60/16 |
400/50;60/16 |
Type of protection |
IP 54 |
IP 54 |
IP 54 |
|
Type of protection with integrated climate control (indoor/outdoor) |
IP 54 / IP 34 |
IP 54 / IP 34 |
IP 54 / IP 34 |
Overall dimensions (unmixed)
OZMa 4A |
OZMa 5A |
OZMa 6A |
||
Width |
mm |
1,320 |
1,320 |
1,606 |
Height |
mm |
1,961 |
1,961 |
1,961 |
Depth |
mm |
605 |
605 |
605 |
Weight
OZMa 4A |
OZMa 5A |
OZMa 6A |
||
Weight |
kg |
420 |
445 |
580 |
Ozone mixture
OZMa 4A |
OZMa 5A |
OZMa 6A |
||
Max. untreated water temperature |
°C |
35 |
35 |
35 |
Permissible pressure at the ozone outlet |
bar |
0.8–2.0 |
0.8–2.0 |
0.8–2.0 |
Air supply
OZMa 4A |
OZMa 5A |
OZMa 6A |
||
Amount of air required |
Nl/min |
220 |
293 |
440 |
| Air Quality | oil and dust free, non-corrosive, constant initial pressure of 4.5 – 10 bar, max. temperature 40° C |
Cooling water
OZMa 4A |
OZMa 5A |
OZMa 6A |
||
Cooling water consumption (15 ℃). |
l/h |
270 |
360 |
540 |
Cooling water consumption (30° C) |
l/h |
300 |
400 |
600 |
Cooling water inlet pressure |
bar |
2–5 |
2–5 |
2–5 |
Cooling water inlet, discharge hose PE |
mm |
12 x 9 |
12 x 9 |
12 x 9 |
Cooling water outlet, free outlet |
mm |
12 x 9 |
12 x 9 |
12 x 9 |
| Cooling water quality | No tendency to limescale, no corrosive substances, sedimentable substances:< 0.1 ml/l; iron:< 0.2 mg/l; manganese: <0.05 mg/l; conductivity:> 100 µS/cm; chloride:< 250 mg/l |
OZONFILT® OZMa 1 – 3 O (oxygen service gas) ozone generator systems
Environmental parameters
Max. ambient humidity: 85 %, non-condensing, non-corrosive, dust-free, max. ambient temperature: 40° C (with integrated air conditioner: 50° C)
OZMa 1 O |
OZMa 2 O |
OZMa 3 O |
||
Number of generator modules |
1 |
1 |
1 |
|
Nominal ozone production at 100 g/Nm3 ** cooling water: 15° C |
g/h |
105 |
158 |
210 |
Ozone production at 150 g/Nm3*. |
g/h |
60 |
90 |
120 |
Ozone production at 80 g/Nm3 |
g/h |
123 |
184 |
245 |
Specific energy demand at rated power |
Wh/g |
9 |
9 |
9 |
Min. power factor at full power |
cos φ |
0.95 |
0.95 |
0.95 |
Ozone connection |
Rp 3/8″ |
Rp 3/8″ |
Rp 3/8″ |
Electrical connection
OZMa 1 O |
OZMa 2 O |
OZMa 3 O |
||
Network Connection Values |
V/Hz/A |
230/50;60/10 |
230/50;60/16 |
230/50;60/16 |
Type of protection |
IP 54 |
IP 54 |
IP 54 |
|
Type of protection with integrated climate control (indoor/outdoor) |
IP 54 / IP 34 |
IP 54 / IP 34 |
IP 54 / IP 34 |
Total dimensions
OZMa 1 O |
OZMa 2 O |
OZMa 3 O |
||
Width |
mm |
1,114 |
1,114 |
1,114 |
Height |
mm |
1,961 |
1,961 |
1,961 |
Depth |
mm |
400 |
400 |
400 |
Weight
OZMa 1 O |
OZMa 2 O |
OZMa 3 O |
||
Weight |
kg |
220 |
230 |
250 |
Ozone mixture
OZMa 1 O |
OZMa 2 O |
OZMa 3 O |
||
Max. untreated water temperature |
°C |
35 |
35 |
35 |
Permissible pressure at the ozone outlet |
bar |
0.8–2.0 |
0.8–2.0 |
0.8–2.0 |
Operating gas specifications: Oxygen
OZMa 1 O |
OZMa 2 O |
OZMa 3 O |
||
Quantity of gas with nominal power 100 g/Nm3 |
Nl/h |
1,050 |
1,580 |
2,100 |
Quantity of gas with nominal power 150 g/Nm3 |
Nl/h |
400* |
600* |
800* |
Quantity of gas with nominal power 80 g/Nm3 |
Nl/h |
1,540 |
2,300 |
3,100 |
Min. concentration |
vol% |
90 |
90 |
90 |
Max. dew point |
°C |
-50 |
-50 |
-50 |
Pressure |
bar |
3 – 6 |
3 – 6 |
3 – 6 |
Max Particles |
µm |
5 |
5 |
5 |
Max. Hydrocarbons |
ppm |
20 |
20 |
20 |
Max. Temperature |
°C |
30 |
30 |
30 |
Cooling water
OZMa 1 O |
OZMa 2 O |
OZMa 3 O |
||
Cooling water consumption (15 ℃). |
l/h |
70 |
105 |
140 |
Cooling water consumption (30° C) |
l/h |
115 |
175 |
400 |
Cooling water inlet pressure |
bar |
1–5 |
1–5 |
1–5 |
Cooling water inlet, discharge hose PE |
mm |
12 x 9 |
12 x 9 |
12 x 9 |
Cooling water outlet, free outlet |
mm |
12 x 9 |
12 x 9 |
12 x 9 |
| Cooling water quality | No tendency to limescale, no corrosive substances, sedimentable substances:< 0.1 ml/l; iron:< 0.2 mg/l; manganese: <0.05 mg/l; conductivity:> 100 µS/cm; chloride:< 250 mg/l |
* |
Power 150 g/Nm3 to be set at the factory as special version |
** |
Nm3 = m3 at normal conditions (p = 1.013 x 105 Pa, T = 273 K) |
